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Midsize sedan — what actually breaks

2015–2025 · 73 models · 77 engines · 41,611 federal complaints

Every figure below is computed from federal complaint records decoded to the exact engine, aggregated across the whole segment. Where this segment differs from the all-vehicle average, it says so — where it doesn't, no claim is made.

What complaints in this segment are about

Share of component mentions across all midsize sedans in the database, with the all-vehicle average below it for comparison.

This segment
All vehicles
Transmission & drivetrainEngineBrakesElectricalSteeringBody & structureFuel systemEverything else

Body & structure complaints run well below their all-vehicle share (0.7×).

How often those complaints involve a fire, crash or injury

Share of this segment's complaints. The vertical mark is the all-vehicle average — these shares can be compared because sales volume cancels out of a within-group ratio.

Fire1.0%
Crash5.7%
Injury2.9%

all vehicles — Fire 1.1% · Crash 4.4% · Injury 2.6%

The engines with the biggest complaint records

Largest complaint samples in the segment — not a worst-list: complaint totals track sales volume, not failure rate. Each links to the full engine-level breakdown.

Tesla Model 3 — Electric4,204 complaintsBrakes 8% · Electrical 8%
Honda Accord — L15BE · 1.5L I42,665 complaintsEngine 17% · Electrical 11%
Chevrolet Malibu — LFV · 1.5L I42,580 complaintsEngine 21% · Electrical 16%
Tesla Model S — Electric2,163 complaintsElectrical 17% · Steering 7%
Nissan Altima — QR25DE · 2.5L I41,972 complaintsTransmission & drivetrain 19% · Engine 7%
Ford Fusion — 1.5L I41,794 complaintsEngine 36% · Transmission & drivetrain 15%
Chrysler 200 — 2.4L I41,712 complaintsElectrical 22% · Engine 19%
Hyundai Sonata — THETA-II · 2.4L I41,708 complaintsEngine 42% · Steering 9%

Engines that break differently from their class

Across this segment, complaints lead with Electrical. These engines don't follow that pattern — their complaint mix points somewhere else, which is worth knowing before buying one.

Ford Fusion — 1.5L I4Engine leads at 36%
Chrysler 200 — 3.6L V6Transmission & drivetrain leads at 29%

Severity outliers in this segment

Engines whose Crash / Fire share sits at least twice the all-vehicle average, by the conservative bound of a 95% confidence interval. A share of complaints, not of cars on the road.

The recalls that matter in this segment

Recalls where NHTSA told owners to stop driving or park outside. Model-level, manufacturer-confirmed. Recall repairs are always free, whatever the car's age.

  • Mercedes-Benz E 350 — Power Train › Axle Assembly (stop driving, 2025–2025) 24V941000
  • Toyota Camry — Wheels › Lugs/Nuts/Bolts/Studs (stop driving, 2023–2023) 23V432000
  • Chrysler 300 — Air Bags › Frontal › Passenger Side › Inflator Module (stop driving, 2015–2015) 19V018000
  • Dodge Charger — Air Bags › Frontal › Passenger Side › Inflator Module (stop driving, 2015–2015) 19V018000
  • Volkswagen Passat — Service Brakes, Hydraulic › Foundation Components › Disc › Caliper (stop driving, 2018–2018) 18V369000
  • Subaru Legacy — Steering › Column (stop driving, 2016–2017) 16V292000
  • Hyundai Sonata — Service Brakes, Hydraulic › Foundation Components › Disc › Caliper (stop driving, 2015–2015) 14V368000
  • Hyundai Sonata — Steering (stop driving, 2015–2015) 14V325000
  • Hyundai IONIQ — Electrical System › Propulsion System › Traction Battery (park outside, 2023–2024) 26V432000
  • Hyundai IONIQ — Electrical System › Propulsion System › Traction Battery (park outside, 2025–2025) 25V482000

All the midsize sedans we cover

Method and limits
  • Complaints: NHTSA public complaint database, model years 2015–2025, each decoded to its exact engine through the partial VIN it carries.
  • Do not compare complaint totals between engines or models — totals track sales. Only within-group shares (component mix, severity rates) are comparable, because volume cancels out.
  • Claims on this page only appear when they clear preset thresholds (deviation ≥1.25×, samples ≥500 mentions or ≥80 complaints). Absence of a claim means the data didn't support one, not that we didn't look.