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Ford Fusion vs Tesla Model S

Midsize sedan · 2015–2025 · 7,082 federal complaints

Ford Fusion

4,919 complaints · 4 engines

Most-complained engine: 1.5L I4

Full breakdown for Ford Fusion →

Tesla Model S

2,163 complaints · 1 engines

Most-complained engine: Electric

Full breakdown for Tesla Model S →

At a glance

Side by side. EPA figures are the model's median across its test variants; price is the base-trim MSRP (CarAPI), median across covered model years.

Ford FusionTesla Model S
Base MSRP$22,680—
Most common engine1.5L I4Electric
InductionTurbo—
Fuel economy27 MPG—
Running cost$2,300/yr$750/yr
Low emissions327 g/mi—
Cabin space103 cu ft—
Cargo space16 cu ft—
Displacement2.0 L—
NHTSA overall crash rating★★★★★ (2020)★★★★★ (2016)
Rollover risk (NHTSA)10.9%5.7%
Engines with enough data41

Side by side

Both cars scored as percentiles within Midsize sedan, so the shapes are directly comparable. Built from EPA test data.

Fuel economy68 / n/aRunning cost64 / 96Low emissions68 / n/aCabin space81 / n/aCargo space81 / n/aDisplacement17 / n/a
Ford FusionTesla Model S

What each one's complaints are about

Showing each car's highest-volume engine. Share of component mentions — not a failure rate, and not a ranking between the two.

Ford Fusion

1.5L I4

1,794complaints
Transmission & drivetrain 15%Engine 36%

Tesla Model S

Electric

2,163complaints
Electrical 17%

How often each one's complaints involve a fire, crash or injury

Shares of each car's own complaints — sales volume cancels out of a within-car ratio, so these two can be compared. The vertical mark is the all-vehicle average.

Fire
0.6%
1.0%
Crash
3.5%
11.1%
Injury
1.8%
3.2%

all vehicles — Fire 1.1% · Crash 4.4% · Injury 2.6%

Every engine with enough data

Complaint counts per engine are shown for scale only — they track how many were sold, not how often they fail.

Ford Fusion

  • 1.5L I4Turbo1,794
  • FORD · 2.5L I4Naturally aspirated1,240
  • GTDI · 2.0L I4Turbo1,200
  • ATK · 2.0L I4Naturally aspirated629

Tesla Model S

  • Electric2,163

Recalls where NHTSA said stop driving or park outside

The severest recall class only. Model-level, manufacturer-confirmed. Recall repairs are free at any franchised dealer, whatever the car's age.

Ford Fusion

None on record for this model.

Tesla Model S

None on record for this model.

One car having more complaints than the other mostly reflects how many were sold, not how often they break. Compare each car's own mix of problems — not the totals.

See the whole Midsize sedan segment at once →